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plasmalab_90

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Description

The Oxford PlasmaLab 90+ is a parallel plate etcher in the RIE configuration with a grounded upper electrode through which gas is injected and a RF driven lower electrode of which the RF power or self-bias can be set. 6 gas channels are available, gases can be mixed with MFC's, process pressure is regulated by feeding the value from the gas-independent baratron (diaphragm gauge) to an MKS control valve that throttles the turbo pump. Substrate temperature can be set from 0-60 C. The system has a loadlock and fully automated loading/unloading that allows use of toxic gases.

Current configuration: Fluorine etcher, SF6, CF4, O2, Ar, N2.

Manual PlasmaLab 90+

The technical logbook can be found here

DO NOT USE THIS SYSTEM FOR Ar+ SPUTTER ETCHING! USE THE IBE ETCHER INSTEAD!!!

Before you start

  1. You should have followed the intro for this apparatus and know the relevant safety measures (where to find emergency off switches, gas valves and fire alarms)
  2. Create an entry in the logbook, leaving sufficient space to document the result later on
  3. Log in
  4. In case the system is inactive:
    1. Start the chiller pump (611)
    2. Switch on chiller cooler(!) (611)
    3. Set 6.0 bar compressed air (611)
    4. Open BOTH (red) cooling water valves behind the system(!)
    5. Verify that purge N2 regulator setpoint is 1.5 bar
    6. Verify that vent N2 regulator setting is 0.6 bar
    7. Switch on chamber rotary pump (software, load panel)
    8. Switch on loadlock rotary pump (software, load panel)
    9. Evacuate chamber
    10. Close all gas cylinders (in 611 and 613)
    11. Perform a leaktest, pumpdown on time, time=0
    12. Repeat 3 times, now leak rate should be 0.0 mtorr/min, if not: stop & warn me!
    13. Stop & exit leak test
    14. If leaktight: open gas tanks. Check optimum setpoint of the pressure regulator as well (according to the Millipore / Tylan FC260 4V flow controller manual) is 30 psig, that's 2.0 bar absolute or 1.0 bar overpressure)
  5. Chamber must be at base pressure (<1e-5 torr) before processing

Loading your samples

DO NOT LEAVE THE LOADLOCK VENTED LONGER THAN 5 MINUTES

  1. Vent the loadlock if necessary (see below)
  2. WEAR GLOVES
  3. Make sure the quartz wafer is centered on the transfer mechanism, place your substrates or wafers on top
  4. Click button to evacuate loadlock, push down loadlock lid
  5. Loadlock must be at 1e-4 torr (preferably 1e-5) before loading

Conditioning the reactor

  1. Make sure chiller cooling is on and at desired temperature(!)
  2. With the 'Select' button, run the appropriate conditioning recipe
  3. Note actions in logbook

Process

  1. On the 'Load' page, click 'Load' to load the wafer
  2. With the 'Select' button, run the appropriate processing recipe, log to a file if desired
  3. Note actions in logbook

Unloading your samples

DO NOT LEAVE THE LOADLOCK VENTED LONGER THAN 5 MINUTES

  1. On the 'Load' page, click 'Unoad' to unload the wafer
  2. Click 'Vent' loadlock
  3. The system will go through 2 flushing cycles, then vent
  4. Remove substrates (ALWAYS WEAR GLOVES!)
  5. Pump down loadlock as described

When your sample is finished

DO WRITE YOUR FINDINGS IN THE LOGBOOK!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Etching rates

Material Date Sample ID Thickness Etching time Recipe Gas Rate
PMMA 20050311 bla bla 3:52 10 O2, 50 mtorr 0.215 nm/sec


To ash PMMA/MMA double layer resist and/or clean your SiO2 chip from any other organic crap, use 20 min in 30Torr O2 plasma (30sccm flow, 16'C sample temp.)

plasmalab_90.1191853204.txt.gz · Last modified: 2010/08/05 11:35 (external edit)

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